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gunnsrevenge t1_j9rwc88 wrote

What are you using if for? What is the weight of contents? Why not wood?

Corrugated plastic or HD corrugated cardboard.

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KompassTheBand OP t1_j9slwyl wrote

Wood is too heavy for the purpose of my projectS. The weight of the contents are already heavy And need protection. (Musical Instruments/Keyboards)

It's likely the exterior will take a beating.

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stpetesouza t1_j9rvn26 wrote

You mean like a milk crate?

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KompassTheBand OP t1_j9sm5f6 wrote

<3 You know what, if I could make my project out of the plastic milk crate material, my whole LIFE would be set! But I need the walls of the box to be solid and custom dimensions. The size of the custom-built box would be larger than a suitcase.

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velocipede80 t1_j9rvszl wrote

Sheet metal and pop rivets for the joints is the first thing I can think of.

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Real-Bag4898 t1_j9ryxuf wrote

As a sheet metal worker, I say buy a brake, another reason to purchase a new tool, and form your own Pittsburgs. No rivets necessary

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KompassTheBand OP t1_j9smd86 wrote

Could you explain/expand on your point? I'm interested, BUT I'm also the polar opposite of well-versed in metal-working LOL.

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KompassTheBand OP t1_j9ssrab wrote

>Reply

This is a great idea. After doing some research, I'm highly considering this. The only thing I have to worry about at this point is cost of building materials. Apparently, a basic riveting tool is a footnote of a cost, which I'm happy to discover.

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loganab13 t1_j9rx3gk wrote

Lexan and epoxy? What exactly are you trying to do?

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KompassTheBand OP t1_j9snkxj wrote

I'm building a glorified box for my musical instruments and associated equipment. The details sound more confusing in text than they actually are. What you need to know is that it needed to be sturdy and lightweight. Also its dimensions are roughly 56 inches wide, 16 inches deep, and 12 inches tall. My 1.0 design is exactly those dimensions. It fits most of my needs except it's too heavy WITHOUT anything inside. Contents include a computer, power supply, other tech, and at least one 88-key midi keyboard.

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portalCorgi t1_j9rxme0 wrote

Goodwill has used suitcases and plastic totes for dirt cheap every now and then.

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Schrecht t1_j9rwbp4 wrote

Reinforced double wall polystyrene will give you a lot of strength.

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nixiebunny t1_j9rx4wi wrote

Aluminum square tubing and sheet metal. Rivets or screws.

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KompassTheBand OP t1_j9st2n3 wrote

you know what, I've heard about Aluminum as an option before. If the cost of aluminum for the project doesn't break my bank account, I'll highly consider it. I've had some guys in the film industry tell me about it...... actually they raved about it lol.

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ladyangua t1_j9s97s9 wrote

Recycled cardboard and paper mache the only cost will be the glue and paper mache is really sturdy when done properly

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Beowulf1896 t1_j9scrju wrote

Use angled steel and drill holes to put in bolts then sheet metal to join.

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KompassTheBand OP t1_j9ssgue wrote

Hmmmmm. This is a more than acceptable idea. Thank you! Will consider!

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Jones-bones-boots t1_j9rwd2g wrote

EKO ply. It’s all recycled material or use plastic wood.

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StolidSentinel t1_j9rxmg7 wrote

Xps insulation. Just coat with a screen, and paint at the joints. Search YouTube for xps cabinets.

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KompassTheBand OP t1_j9ssaim wrote

probably not strong enough for the heavy equipment I'm using this box for. Sorry I didn't mention that in my original post. BUT, I will consider for future projects. Thanks!

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DrummerEquivalent833 t1_j9s0ip9 wrote

Plastic sheeting of some kind of glue?

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KompassTheBand OP t1_j9srrby wrote

will very seriously consider! if it's just as strong as wood, the only limitation I'll face is cost.

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dimo92 t1_j9s105j wrote

Fiber glass. But actually just get a hard suitcase from goodwill

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reddiperson1 t1_j9s7vau wrote

Make the box walls out of an epoxy resin pour. And then connect them with more epoxy.

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KompassTheBand OP t1_j9sroem wrote

Okay I need a doctor. You blew my mind. The only question for you is: how much money will I dump out for a 54x16x12 inch box? How many gallons would I need?

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Wyld_1 t1_j9s9e0h wrote

Sheets of ploycarbonate?

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KompassTheBand OP t1_j9srqng wrote

will very seriously consider! if it's just as strong as wood, the only limitation I'll face is cost.

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KompassTheBand OP t1_j9so66f wrote

LOL People, I don't actually need a suitcase. Goodwill is not an option, obviously. I'm building a big-ass box LOL. The box will be bigger than a suitcase and will be used to transport heavy, delicate, and expensive musical equipment. That's why I need a lightweight and durable material.

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Guygan t1_j9t3pgi wrote

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