Submitted by ranman12953 t3_10dg022 in askscience
I just installed a woodstove and I bought a heat activated fan to go on top. This fan will literally spin super fast in just a minute of getting hot. How does this work?
Submitted by ranman12953 t3_10dg022 in askscience
I just installed a woodstove and I bought a heat activated fan to go on top. This fan will literally spin super fast in just a minute of getting hot. How does this work?
They usually have a thermoelectric module embedded in them, which generates electricity using a temperature difference over a semiconductor. The heat from the stove warms one side while the air flow from the fan cools the other. This is why they usually have some form of fin array on the top to make heat transfer to the air more efficient. The module drives an electric motor attached to the fan.
The same principle could also be applied with a Stirling engine - the temperature difference between parts of the engine can be used to produce mechanical work and drive the fan directly, without electricity.
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What you are describing (and what OP is asking about) is actually a Peltier element. Aka thermoelectric effect.
Piezo electric is different and uses a quartz crystal to generate a brief electric current from a physical impact. This is the mechanism of many igniters used in gas BBQ grills and heaters.
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Boom. You won't get a better, simpler answer than this.
Even tossed in the Stirling engine answer at no cost. (your fan is thermoelectric, but technically a Stirling engine would work.)
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I built Eco-Fans for years. They use a thermoelectric module that creates a hot and cold side when in use. When your fan heats up with this module it causes what’s known as the Seebeck Effect which causes electrons to flow and power the fan.
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Actually there are probably a lot more of these with sterling engines than TECs... since that's the Amish solution. It acutally makes way more sense than running electric motors to move the heat too since you arent' wasting electricity to do something that the motion of heat can do for you.... and all the heat is going into the room anyway.
Wait? I wasn't aware that the Amish used sterling engines. I'd love to hear more. Do you have any info on these?
Did you mean steam engine? Sterling and steam are different...
Of course, steam engines are a solution that the Amish use... I've just never heard of the Amish using high tolerance machining to build a stirring engine.
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I watched a video recently and you can change the direction the fan spins by applying heat to different parts too. Not sure if it was a stirling one or peltier.
Stirling engines have lots of moving parts but peltier fans just have a small white square about 4mm thick between two metal structures without why moving parts safe for the fan itself
The Amish aren't a huge market verses the whole planet and useful Stirling engines are difficult to build down to a price. The peltier ones are so cheap they are almost certainly more plentiful.
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Most Amish can use low voltage electricity--you'll often see them using electric calculators at markets, at least in southeast Pennsylvania.
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Yes but not quite. Peltier effect is using electricity to drive a temperature difference. It’s the Seebeck effect that is using a temperature differential to drive a voltage potential.
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Yeah the most common thing as I understand it is that they are to be "un-yoked" from modern world. Thus off grid electricity is okay, grid tie isn't. ... Varying degrees here but many also use cell phones.
I collect and restore antique steam engines, the Amish really do love these things. Some of the best, and worst, running engines I've seen have come from Amish hands. They either meticulously take care of them, or they run them into the dirt.
Can't say that I've ever seen them use a Stirling engine, however large Stirlings are pretty rare. Wouldn't be surprised to see one in Amish country though
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This ingenious stovetop fan for wood-burning stoves is completely silent and costs nothing to operate. Based on a phenomenon known as the Seebeck effect, the fan uses thermocouple technology to generate an electrical current by exploiting the temperature difference between the stovetop and the ambient air. The fan speed varies with the temperature difference (greater difference, greater speed), quietly moving warm air from the stovetop. Made largely from anodized aluminum, it is an efficient way to disperse heat.
The fan can produce up to 125 cfm of air movement, stands 9" tall and has an 8" diameter brass blade; it operates on surface temperatures from 212° to 650°F (100° to 345°C).
Borrowed from Lee Valley Tools
Can you recommend a good brand? I’ve been on the fence for years because the review are all over the place
I grew up in Amish country (even been to an Amish wedding reception), and know they use steam engines... never a Stirling engine. But those steam engines are beautiful.
I interviewed at a company that was planning on building Stirling engines back in 2008. They told me (no idea how true) that other than little toys and novelty sterling engines, there were less than 300 large sterling engines in the world (and they wanted to produce 3000 a month). They went out of business.
...What was even their business plan for making that many then?
I’ve owned eco fans for years. After 5-7 years I had replace the electric motor behind the blades , but that was pretty cheap and very simple. They are great fans, just pay attention to their intended use. I bought one that was meant for lower temperature and burned it out quickly on a wood stove.
Solar power. Use parabolic mirrors, track the sun, heat up the Stirling engine. The prototypes worked, and worked well. Better than photovoltaic cells.
The trick is manufacturing the Stirling engines, which.... is not easy.
I bought one out of idle curiosity a few years ago. I don't think they make any difference - they don't pull enough air through.
When I worked at GameStop a decade ago, the Amish were the ONLY people buying PSP games/movies. It was and still is fascinating to me
Caframo Eco-Fan 800, the first ever patented wood stove fan or the Eco-Fan 802 meant for gas stoves. They have high quality standards for building them and stand by their products.
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Very interesting, thanks for explaining!
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Any tips on reducing fan noise? I've had one for about 5 months and it produces an audible sound now when it spins. Was debating using w40 or some other lubricant to grease the propeller shaft.
Ahh, the 802 meant for gas stove would cause the module to crack if used on a wood stove. 800 is meant for wood stove. I agree they do a great job, I had one that lasted me about 8 yrs before I had to swap out the module and motor and it never stopped running.
That honestly sounds more like a motor issue. I would contact Caframo since you haven’t had it long.
What is tricky about the manufacturing exactly?
Some use electric power tools as well, as you said they mainly care about being off grid so they run generators when they need electricity.
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Most wood stove fans rely on something called the Seebeck effect. The Seebeck effect is the inverse to the Peltier effect, and the two are often discussed in tandem.
In lay terms you can draw a small amount of voltage from the movement of heat. On a woodstove this is accomplished by having a large surface area in contact with the metal of the wood stove. The top of the stove fan is usually thinner, with fins or a grid to assist in drawing up and radiating the heat away from the surface of the stove. In the middle of this temperature gradient is a wafer of material with wires inside of it, known as a thermocouple. As the heat is conducted from the stove and up the stove fan the heat gradient produces a small amount of electricity that is captured in the thermocouple and transferred to a small motor that powers the fan blades.
The process is wildly inefficient for most other practical applications, however for something like a woodstove the intent is to direct some of the radiant heat forward via convection. Any loss in efficiency is in the form of radiant heat, so it's not a loss in the sense that the stove is still heating/warming a given area.
Generators that are fueled by the kerosene they make from pine sap on forests that they control, right? They don’t just buy gas/diesel from the corner store who buys it from the refinery that makes it from grid-connected power, right?
I did previously because the motor had to be cranked to start. Now the fan shaft seems to oscillate no matter how I tighten it down
Thanks! There's some that are built to run higher temps that work fine, but on a wood stove the temps vary too much for the average elements to work reliably.
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For at least some Amish I think the main rule is they're not allowed to enter contracts. So they can buy gas and batteries but they can't have mains electricity, they can use a phone as long as it's pay-as-you-go. I'm pretty sure that varies between groups; each Amish community basically has its own rules. I know some of them don't use electricity at all, but they can use pneumatic power tools. And there's still a fair few pay phones in Amish country they can use to call doctors and veterinarians and people like that. There's also other groups of Anabaptists like Mennonites that are similar to Amish in some ways but different in others, even some that drive cars and work in offices but just always wear long sleeves no matter the weather.
Trying to gotcha the Amish when you have a superficial understanding of their beliefs isn't really a useful activity.
Their society has its own sins but they believe technology shouldn't alienate people from community and their heritage. They adopt new ways cautiously and with reservation, for instance, a telephone used to sell crops or to call for aid in an emergency. Using gasoline as needed to aid farming or the household is something they have considered and in some cases accept.
Ironic that the Amish will allow heat to do the work for them, but no electricity. I wonder if thats just due to a lack of understanding, or if there is some principle of electricity that the Amish don't like? I am ignorant of Amish culture tbh.
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I would request a new fan if you are having that many issues, it’s still under warranty!
You need to build something with as little friction as possible and it needs to run super smooth all the way around. I imagine the precision machining needed to build larger versions is gonna be pretty high and tricky so it won’t be cheap.
spoiler alert, they're still electric
they use thermoelectric devices, also known at TEC or Peltier (pell-tee-ayy). they're flat square plates. give it electric current and it moves heat from one side to the other. reverse the electric current and the direction it moves the heat also reverses. but like most things electrical, they work as the opposite type of device. (meaning led makes light but can technically be used to detect light, and speakers make sound but can technically be used as a crude microphone, and motors make motion from electricity, but if you spin them they can generate electricity, etc). if you force heat to move through a peltier, from one side to the other, it will generate electrical current. heat moves from hotter to colder. so they just put a heatsink and fan on the "cold" side, and the "hot" side attaches to the stove. the heat moves through the peltier and into the heatsink. even without the fan, a heatsink will still remove heat. that eventually is enough to move decent amount of heat, to where it starts to generate enough to power the little efficient fan. once the fan starts spinning, it ADDS to the effect, as it helps the heatsink on the cold side remove heat even more quickly, so the faster you move heat through the think, the more juice it generates. that's how they work
before you start thinking of million dollar world saving ideas related to energy, these things are horrendously inefficient. silent dorm room coolers use these. (the ones that make noise are normal compressor and refrigerant based, but the ones that are dead silent use peltiers. well, silent other than maybe the sound of a fan). yes they move heat, if you want to use them as a cooler, but they're like 65% efficient or something, so to move 10 watts worth of heat through the peltier, it will output the 10 watts you move on the hot side, as well as an addition 4.5 watts in efficiency losses, so you have to dissipate 14.5 watts to move 10 watts. that's really bad compared to compressor heat pumps. compressors for example, can do something like move 50 watts of heat while using only 10 watts of electrical power. this is why you don't see peltiers used often for large scale things. they've been used in spacecraft where they are contantly radiating heat out of the crafts, and doing it through a peltier is a free way of generating extra power. they're used in some specific industrial and medical devices too, but usually in specific situations where it needs to be small, simple, silent, etc. they're also limited on how cold the cold side can get. they have a rating of the temperature difference they can create between the hot and cold side. if you stack two of them in series, they call that a cascade. but due to the inefficiency i mentioned, the first stage is usually tiny, and the second stage much larger. if a peltier can pump 10w of heat, but outputs 14.5 watts due to only being 65% efficient, the second peltier has to pump 14.5 watts, and it will also have 45% in losses added to that, so it needs to be larger than the first peltier. if one peltier can make a 40 degree temp difference between the hot and cold side, by cooling the hot side of the first stage with a second peltier, you can get a lower temperature. it a room is 70F and your peltier can get the cold side 30F colder than the hot side, your cold side will hit 40F. but that's not quite freezing, so if you want it to get below freezing, you'd size an even larger peltier to cool the hot side, so it can move the heat from the first stage, as well as the extra heat generated from efficiency related losses, but if it can also create a difference of 30F, then it cools the hot side of the main peltier to 40F, so now it can get another 30F below that, so now it can get to 10F. you can get even colder by stacking layers of these, but 65% efficiency is pretty bad, so this turns into an upside down pyramid of wasted energy pretty quickly and scales out of reason, especially when you consider the cost of aluminum and copper for heatsinks. ok enough rambling, i figured some people who have never heard of these devices might immediately get ideas for things you could do with them, so i thought going into a deep dive ramble might be interesting for some people. if you're into electronics hobby, you can get peltiers on amazon for around $5 per. but don't expect some world changing device. they're neat, but are hindered by their inefficiency. they still have their uses, but they're limited
Unfortunately, the heat rising off the stove produces way more vertical force than these produce horizontal force.
It's better than nothing if you got one for free, but a simple box fan can move wood stove air at a much lower cost effective price.
Looks like r/woodstoving is leaking. We get questions about these things weekly.
Merely a neat looking gimmick
I designed lab equipments with precision pistons made of graphite in glass tubes. It’s really good but it is expensive, especially in low quantities, something like >40$ for 1/2” diameter piston, a few inches long. There was no other way to get low friction. I imagine that other constraints gets involved when you want to get any useful energy from it, at large scale.
If it's not under warranty you can get a replacement if you google "CD motor" or just tear apart an old CD player.
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Now thats a really informative answer. This person knows some things.
> Mennonites
There are at least a few Mennonites attending the veterinary school where I work. Women, otherwise honestly I might not have recognized them as such. They show up wearing their home sewn dresses and bonnets, and go to classes in a teaching hospital where they learn about every high-tech treatment that veterinarians now have access to.
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Actually in this case the wiring and electric motor are 100% efficient. Any energy lost will eventually end up as heat which you are trying to release into the room anyway.
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The few Mennonites I've known have all had phones, electric lights, fridges, stoves, etc. The basic, functional stuff. One guy even kept an old laptop for doing his books.
The way it was explained to me is that modern stuff that's used to a 'good' purpose like phones for urgent communication and business, or electric refrigeration to keep food from spoiling are okay; but things meant to entertain or replace "the work of human hands" is not.
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TL/DR: They don't reject electricity or any other technology outright. They pick and choose the technology that will benefit them, and reject anything they feel is detrimental.
Long version: There's many flavors of Amish, and all follow different rules. Technology is allowed or forbidden depending on its impact on the community. Telephones? Some communities love them, it brings distant neighbors together. Cellphones? Yes, for the same reason. A smartphone that lets you spend all day scrolling Reddit, that's probably not going to fly because it'll separate you from your community rather than bringing you closer.
And there's also rules for what's allowed at work. A friend of mine bought a trailer from a PA company, and she was surprised to see Amish people driving forklifts, running power tools, arc welding, etc, as part of the manufacturing process. The Amish aren't held to the same standards when on the job, because doing so would make them unemployable.
So yeah, it's not as simple as it seems, and every community is a little different.
I happened to run into one of them a couple years back, and also happened to have a thermal camera on me at the time, and thought it was neat.
Temperature across a heat-powered fan on a wood stove. Note the nearly constant bottom section temperature, and a sharp 40F delta-T in the center where the thermoelectric pad is.
E: Sorry for the potato quality, but we're talking minimum budget FLIR Lepton here. And my MSX alignment is a bit off.
Are Amish a subset of Mennonite?
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The Amish broke off from the Mennonites around 1700. They're related, but I don't think either is a subset of the other.
Thermoelectric energy. Heat travels up from the base of the fan to heat a Peltier device installed underneath the fan's blades. When the device is heated, it causes thermoelectric energy which works to turn the blades and circulate the warm air around the room.
Thanks for sharing this. I'm surprised the hot side is only 82°C. Not even hot enough to boil water. However the fan is actively cooling the fireplace, so that does explain why it isn't over 100°C.
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fans are weird, the propeller design and material makes a lot of difference and so you can get some that claim to be the same wattage, measure at the same wattage, but that move different amounts of air
I imagine it only gets more complicated when you're trying to combine that with an unknown amount of power generated from an odd method
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That's also how motorhome refrigerators are kept cool with nothing but a gas flame from the propane tank
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How is free fan operation less cost effective than paying for electricity?
I don't think many are expecting tec fans to blast air across the room. Anyone that knows anything about peltier knows you don't get a tremendous amount of power out of them for the same reason they consume a lot of power to cool anything.
Mounting one to my Big Buddy heater is a heck of a lot cheaper than supplying the internal fan with D-Cells, which can't even make it through a single weekend of camping.
The Amish people who built the home next door to my in-laws in Iowa were able to use power tools as long as they were pneumatic. Didn't write make sense to me, but whatever. They also had a non Amish guy drive them to and from the work site in a van.
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Is the difference just in the ceramic around the semiconductors or are the semiconductors different too?
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But.....don't they have to charge them?
I remember when people thought that solar Stirling generation might become a thing. Then the price of PVs never stopped plummeting.
Coincidentally, I googled Caframo this will because I own one of their boot dryers. They are a rare example of a very small town Canadian manufacturer. On paper it looks like they treat their employees quite well.
Aren't those gas refrigerators using the gas to evaporate the cooling medium and so on?
Amish affiliations and their tech use, hand washing clothes is not popular apparently.
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Bicycle transformer? PSPs probably didn't draw more than 10W or so, so even with mechanical and electrical efficiency losses it should be more than enough.
The other big issue is the driving gas. You want something with a really low molecular mass for maximum thermal expansion. Hydrogen gas would be ideal if it didn't have a distressing tendency to diffuse into and through metals. And. You know. Explode in contact with heat and Oxygen.
Helium is half as good (twice the MM) ... but incredibly expensive and almost as hard to contain. Doesn't explode though which is good.
And then you're into N2, O2 and you may as well use air for obvious reasons. At about 14 times the MW of hydrogen gas. :/
Because you can just allow more heat to go up a tall, well designed/balanced chimney, at a lower fuel to heat efficiency, than taking that heat, converting it to electricity, then to kinetic energy.
Same overall effect with extra (unnecessary) steps. Chemical PE -> heat (-> electricity) -> kinetic energy -> gravitational PE.
A better overall strategy is mass heater fires, like mass heater rocket stoves, or Scandinavian masonry stoves. Burn a small fire, hot, fast and about 70% efficient. Let the heat soak into a massive thermal mass and allow the heat to slowly soak out into the dwelling.
An even better solution are Chinese fire-beds, where you sleep directly on a very flat, very short stove. Heat the body, not the house.
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Theres countless variations of amish and mennonites that all have various standards, often based in interpersonal conflicts more than anything
It really depends on the particular definition of their group. Amish isn't a monolithic group, even most of the monolithic religions and groups aren't particularly well connected.
Don't bother outside of some very niche uses they don't really add much.
Are you sure they weren’t Mennonites?
They rode their horse and buggy to the stores. We have a nice sized Amish community in indiana
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I believe it’s just the ceramic that’s different but don’t know for certain as I just built them. The modules were pre-assembled.
Yes it was a great place to work nestled on the shores of Lake Huron. You can sit at a work station and look out over the water, when you are not busy of course! It’s very small town and everyone looks after each other!
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At the risk of being completely pedantic, if it's 65% efficient, it would be need to dissipate 15.38 watts to move 10 watts (10/.65).
Or, I could be completely misreading what you said, which is highly likely.
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Its because grid electricity makes you beholden to the electric company....generators are usually ok for work use or pnumatic.
Yes woodstove mounted sterling engines... It's small just enough to drive a fan decently. Sterling engines don't require tight tolerances... For basic ones, you only see that in solar parabolic generators etc too eek out more power.
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Now that this is answered so concisely, can anybody link to one of these fans? I'd like to see if we could retrofit one onto our flue.
Stirling cryocoolers were quite popular for superconducting high-q microwave and mobile phone base station filters, for a while.
Pretty good 2nd hand source for making Stirling engines.
I use mine to cool the base of the flue a bit, where it exits the heater, hopefully extend the life of the hottest part a few more years.
Thanks, I always thought that it was about modernity or technology or something!
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I don't think we're on the same page here. I'm talking about using a tec fan with a portable propane heater instead of using batteries to run its internal fan, not using tec fans as a solution for all heat distribution requirements. You use tec fans with Mr Heater style propane burners and micro stoves as often used for winter camping. If you're running your buck stove in the living room and want to distribute the heat to the other end of the house, tec fans aren't going to do it.
yeah as soon as I saw "pedantic", I immediately knew that I probably botched my on-the-fly math haha. thanks for the correction good sir or madam.
Take my advice as much as you paid for it, it's worth about the same :)
On the fly math is always scary, especially in online forums where people are quick to be pedantic (I would never do that).
Ah. The OP was talking about installing a stove so I was thinking like a wood stove.
Sorry, I probably should have been clearer about my transition to small heaters.
This effect is used on space craft, using the delta temperature between radiation from nuclear material and the vacuum of space -- it's how the voyager space craft had the power to communicate while so far from the sun.
Russia also used it with nuclear material to power light houses, 'cause Russia.
https://en.m.wikipedia.org/wiki/Radioisotope_thermoelectric_generator
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