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other_usernames_gone t1_irc85nr wrote

I'm just spitballing but you could have the battery embedded within a plastic headless bolt, then you screw that bolt into the "arm" of the headphones. Have metal contacts like a lightbulb to connect it to the rest of the headphone.

Have a torx screw head exposed from the outside, now to replace the battery you unscrew this bolt to get the battery out and replace it with another battery in bolt unit.

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mapinis t1_irc8jqf wrote

Interesting idea, but I definitley don't want a screwdriver applying any sort of force to be anywhere near a lithium ion battery. That's how you get explosions.

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chris14020 t1_irdu7nm wrote

A lithium ion explosion the size of an airpod? Shall I fetch a tablespoon of sand just in case?

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Cindex9183 t1_irdigrb wrote

Lol, you just make it so the threads stop before it hits the end, with a flexible connector. Unless you turn so hard you strip it (which, dumb) it's fine!

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Mister_Brevity t1_iredfb2 wrote

Then sweat wicks in and you get corrosion or a short, not great with a lithium battery that goes partially in your head

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other_usernames_gone t1_iree6oz wrote

Put locktite or petroleum jelly in there, or a rubber seal. Then it's waterproof. Plus if the positive and negative terminals are far enough apart you'll never get a short between them.

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Mister_Brevity t1_ireedks wrote

Not against sweat, it’s corrosive and once it’s in there you have to worry about electrolysis. There is a reason it is not done. The battery is as isolated as possible against sweat intrusion because of this.

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