Submitted by Ok-Goose-6320 t3_10lqhja in history
Someone insists smelting iron wasn't invented until about the Roman era. There's various evidence that contradicts this, but nothing particularly primary or conclusive I could find.
His claim is that a lot of the iron works that existed were not smelted, but natural blooms of iron that were found (for example, from meteorites) and forged/wrought into shape. This appears to have been true at some point, the Hittites did go to trouble collecting large iron blooms. But there was also a record I recall reading of them getting iron from a people who had very iron-rich sand.... so it seems the only possibility is it was smelted? Don't know where that article I read is, anymore... so I was hoping someone more knowledgeable might be able to help me understand the early development of iron.
For example, one argument that was made, was that when iron smelting becomes possible... why wouldn't it rapidly replace bronze? Iron is more abundant and better than bronze, it seems. So that always confused me with evidence of iron smelting possibly a thousand years before iron became common. Was it a very flawed iron smelting, which improved over time?
War_Hymn t1_j5zvvsu wrote
As far as I'm aware, there's written/archeological evidence of iron smelting was being practiced in Anatolia (modern-Turkey) by at least 1200 BCE, with suspected smelted-iron artifacts dating back to ~2000 BCE. It's relatively easy to tell smelted iron apart from meteoritic iron. Meteoritic iron will almost always contain a large portion of nickel or cobalt in it, while smelted iron usually contains embedded siliceous slag - both can be discerned through chemical or microscopic analysis.
Here's a good write up on the subject by Dr Nathaniel Erb-Satullo (specialist in Western/Near East archeology, Archeological Science - Cranfield University, Department of Anthropology - Harvard University): https://www.tf.uni-kiel.de/matwis/amat/iss/kap_b/articles/literature_evaluations_old_swords/general_2019_erb-satullo_iron_neareast_review.pdf
>one argument that was made, was that when iron smelting becomes possible... why wouldn't it rapidly replace bronze?
Smelting iron was a much more complicated process than smelting copper or tin. In the early days, iron was never fully melted - the furnaces they had at the time just weren't hot enough - which makes it harder to reduce the ore and remove impurities.
Instead, when pre-modern ironworkers smelted iron what they were actually doing was burning off the oxygen/sulfur/etc. locking the iron in the ore minerals, usually by heating them in a carbon-rich environment of a charcoal furnace (oxygen will rather bond with carbon instead of iron). The temperature of these reactions happen at a much lower temperature than the melting point of elemental iron (700-1200'C vs 1500'C). Certain "fluxes", like siliceous minerals or limestone, further lower or aid the ore reduction reaction or process.
Early iron smelters had to figure out several problems (all without the aid of modern chemistry knowledge), namely how run their furnace to optimize iron production. Too little draft air, the furnace doesn't get hot enough for reduction to happen. Too much draft air, excess air cools the furnace or re-oxidizes the iron. Furnace runs too hot, the iron starts sucking up carbon too fast and transforms into useless pig iron. Etc.
Being a complicated process, it was also easier to keep secret by those that did figure it out. Since early iron smelters had a vested interest in maintaining a monopoly on producing this very useful and valuable material (at one point in history, iron was worth as much as gold in weight), they didn't just share their knowledge and craft with anyone. Hence, most early iron production seem to have been conducted and exclusive to a small group related to the Hittites in Anatolia for most of the late bronze age. The Late Bronze Age collapse likely caused this small group of secretive iron smelters to migrate and proliferate the technology to the rest of the Old World, as we start seeing common use of iron by 900-800 BCE.